Hiren's BootCD From USB Flash Drive (USB Pen Drive)

Step 1
Connect USB Pen Drive (1GB or more)

Step 2
Download and Run USB Disk Storage Format 

Step 3
Download grubinst_gui  grub4dos.zip (179KB) and Run as Administrator

Step 4
Insert the BootCD (10.3 or newer) in the CD Drive and Copy everything from CD to USB Flash Drive

Step 5
Copy grldr and menu.lst from grub4dos.zip (or from HBCD folder) to the usb drive

Step 6
Test Your USB Drive (read bottom of the page for troubleshoot)